CDI MODULE for YAMAHA RAPTOR 50 YFM50 ATV 2004-2008. The trigger coil tells the black box when to trigger the spark. CDI test; Honda CX500 CDI test procedure guide. CDI and Rev Boxes. I may go that route. I dicked around the the carbs for months until someone suggested that I try a different CDI. The capacitor simply charges and discharges within a fraction of time making it possible to. I also spoke with the dealer/shop and I believe they are doing all they can to get my bike running. Mine was hard to diagnose due to it's being affected by temperature. limit the rev at like 2,200 rpms, then kill the machine. A weak or absent spark is a symptom of problems occurring within the CDI unit or the ignition system. We Have Top Price Cuts On Cdi Box 200 And Can Be Found At This Top Retail Website. Could that be fried or could it be a bad wire im not seeing. In most cases a CDI will just plain fail and thus no spark, but I have seen one or two that would give good spark for starting, but would not allow the engine to rev. Jun 26, 2017 CDI Electronics Supports the 2017 National SkillsUSA Competition Jun 28, 2016 CDI Electronics Announces New Lower Pricing for Ficht EMM Repairs May 2, 2016 How to Video: Stop Circuit Troubleshooting. when a CDI box goes bad, they just go bad and nuttin' you can do but replace it Try freezing it, then plug it into the system real quick and see it it makes any diffrence. 0L 6cyl Turbodiesel 7A) Wayne Cunningham July 17, 2007 3:47. A bad voltage regulator sometimes is caused by a shorted out field rotor that is drawing too much current from the voltage regulator. New CDI Module Box For Honda XR650L Motorcycle 1993-2014, NX650 (88-89) $40. Sometimes, a bad CDI does not cause sparks at all. Wanted: Dead 1990's era Stators and CDI boxes The link below leads you to my Cat electrical diagnosis videos. Unplug the stock ignition - the small tabs must be pressed in the pull the plug out. Does anyone know of an alternative that can be used?. If I knew what the map did, it would help. If you had a CDI box die on you, what were the symptoms? was anything else bad too? Did you end up replacing the box and a set of coils or the box and a new stator? When the CDI box died, did the plugs still spark a little? Was there big blue spark (usually asociated with bad coils)? Did all spark stop? I hear of a lot of bad stators and coils. This cdi was removed from a running 1980 arctic cat jag 340 snowmobile. The wire haranes can also be acting up; broken or frayed wires, bad connectors, ect Taping the CDI and getting a spark when you don't get one, has nothing to do with jetting. bad cdi ? - posted in Mach Z / Mach 1 / Formula III Triples: I started my 96 mach z warmed it up and shut it off. but that's why I am asking because I dont know. we had similar issues when the dummy light wires broke and crossed on and off. Loose fuses. If it won't start its's one of the other coils more than likely. A factory CDI is around $145, and I found a "Big Gun" rev box on Amazon for $114 shipped. First off, yes the 84 is different then other years, but its nothing special. REV boxes and CDI units. Yeah, CDI usually works or it doesn't. Because the 84 had reverse there is a reverse switch input which is a gray wire that is. I dont have a volt meter, so is there any other way do tell its its gone bad? Its farily new. Sorry you can't rebuild a CDI box, as a matter of fact you really can't even diagnose it as bad (usually, a few rare bikes have the ability to be tested), you just have to rule out everything else. In addition, Big Gun's Rev Boxes are remapped with a built-in timing curve which provides noticeable horse power and torque gains. We aim to provide useful information on regulator rectifiers, rev boxes, stators, and CDI units. I have had the tci on my Virago repaired twice, replacement of a thermo fuse and transistors. Is the CDI bypassable and if so, where do I wire the ignition coil?. Outboard motors are designed to provide years of trouble-free operation, and nothing spoils a weekend outing like one that will not run properly. Before using this site please read the site disclaimer. The Procomp PC6AL-2 is the most powerful cd ignition of its type available. MPEM Ignition Module Test Data Sheet The information below is used in testing your MPEM (multi-purpose electronic module) to verify that it is within published Sea Doo specifications. I get a Yellowish/blueish, but not BRIGHT blue spark. Checked the voltage at the ignition coil, it was 0. If it is running crumby, chances are it's something else then. Hey guys, I have an 85 vt500c which has bad CDI boxes. Price: US$129. Pretty rare one would be intermittent. Bike CDI working and repair. shalimar · Registered. Although the CDI system is electrically isolated from the rest of the bike's electrical system, it does share the same stator. We have a huge inventory of used Honda parts and salvage Honda motorcycles to be parted out. limit the rev at like 2,200 rpms, then kill the machine. One thing I did notice was the new CDI box was smaller (about 1/2″ shorter and 1/2″ narrower) The CDI box is a 6 pin rounded type connector. Big Gun Rev Boxes are an easy plug-n-play installation. FIREPLUG ARC CDI 76 MERCURY Sno-Twister KOHLER RLC / THUNDERBOLT $ 175. Its short spark duration isn't ideal for lighting relatively lean mixtures. Add to Cart. Unless it is allowing some voltage back through the ground which is tied in with the CDI. You know if the CDI is bad by process of elimination. The last time the battery was down so I jumped it to a small garden tractor size battery. Followers 0. Cdi Module Box Yamaha Warrior 350 Yfm35X Yfm350X 2002-2004. I tried to get the bike to act up in front of the mechanics when it started but of course it worked great. The tester can be constructed in a plastic or wooden box. I went to shut it off and before I could the CDI popped and cracked the insulating cover for the box. Any lower then the stator is bad. I got it home and was doing all the necessary voltage and resistance readings and discovered my pickup coil had no continuity. 1; 2; First 2 of 2 Go to page. Rarely, very bad effects have happened with sulfa drugs. A Power Destination or Load Device. Assignment of the fuses in the instrument panel. 0L 6cyl Turbodiesel 7A) Wayne Cunningham July 17, 2007 3:47. They have a stage two for stock bikes and they claim it works great gives a few more hp. > Does anyone know if cdi boxes can be repaired and who does it. It is G47 type. after testing everything i have come to the conclusion that I have a bad cdi box. Find the Pulse Generating Source Coils for your Motorsport vehicle: Motorcycle CDI Igniter Boxes / ATV & UTV CDI Igniter Boxes / watercraft CDI Igniter Boxes / snowmobile CDI Igniter Boxes. And that means more pulling power - precisely what you need if you tow a caravan, a horse box, a boat or if you drive a heavily laden vehicle like a van or pickup. 9% sure that the cdi box went out in my 98 cbr 600 f3 so I ordered a new one and I know where the cdi is and how it comes off all that but is there anything special I need to do before I plug the new one in I figured I'd unhook the battery so nothing gets shorted but is there anything else I should do. Borrow a cdi from another bike, plug it to your bike, If there is change is performance, then your cdi is bad. I touched the wires to the ends of a "Double A" battery observing polarity. Not sure the name for it. Beyond this unique ability, CDI boxes also utilize a trigger mechanism, coils and capacitors to control spark, timing advance and even rev limit. I hooked it all up and got to crank it over a few times. CDI MODULE for YAMAHA RAPTOR 50 YFM50 ATV 2004-2008. These effects have included liver problems, blood problems, and very bad skin reactions (Stevens-Johnson syndrome / toxic epidermal necrolysis). The vehicle may blow the same fuse repeatedly for no apparent reason. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. In my experience with my 1987 200 HP Johnson, when one of the power packs went bad, all 3 of those cylinders on the port side went out. I am currently running a Pertronix coil with 3 ohms of primary resistance since I was running compufire before adding the CDI. Items 1-9 of 57. how to test bike cdi on multi meter. Borrow a cdi from another bike, plug it to your bike, If there is change is performance, then your cdi is bad. Ignition Box Output: Capacitive discharge. Note: Prior to 2000 the CDI was factory configured with direct connection to battery power. So, it's not so much that something *bad* will happen, but rather that *nothing* will happen. I have read that some of my symptoms are similar to a bad cdi and the guys where I work are guessing the same. Some Past/sold in reverse order:,97 Magna, 97 VFR750F, 87 VFR400R, 88 Hawk, 86 SRX 600, 77 RD400, 79 CB650, 04 VFR, 88 Blue Hawk, 89 Red Hawk, Yamaha SRX600, Harley 1200C, Yamaha RD400, Harley 883R, Yamaha 750 triple, Vlx600, Honda 450, Honda 400, CB550F, Kawasaki H1, BMW R69US, Yamaha R5C 350, Honda 160, Bridgestone 175, 1950 Harley 74 w. it finally idled down. Also make sure you have the revised Transalp CDI mounts. Used (normal wear), Does anyone have a 03-07 polaris predator 500 i could test my cdi box on? I have no spark on my bike and am trying to diagnose what part is bad. The Black with red stripe (CDI charge wire) can be anywhere from 50~100 volts to ground when cranking, but will still charge the CDI enough to spark all the way down to 10 volts. 2009 08-16 Bmw F800gs F800 Oem Lock Set Gas Cap Key Ignition Cdi Box Latches Lot. Re: CDI BOX Question It's not letting me post pictures but I have taken out my CDI box which took out almost all of my wiring except for my spedometer and lights. but it will rarely be the cdi box. Does anyone know of an alternative that can be used?. The CDI really cannot be checked with certainty, best to replace with a known good OEM. and Various unlisted makes/models. View Profile. Seal each wire up and the wrap the bundle. 2 (which is released 3 years after this question/answer) offers a new fully CDI compatible @ViewScoped annotation out the box in flavor of javax. If I have spark and my stator and pickup coil Ohm's are OK can my stator still be bad. I just hope it's a good one. 1 out of 5 stars 13 $109. I’m having a hell of a time finding a replacement for a reasonable price. Digital CDI ha a triple spark for greatly improved idle and cleaner running at lower RPM. Even so, I did some research on line and got a little more in formed on the CDI box and I'm comfortable with the diagnose. I’m positive that’s what’s wrong because I swapped the one out of my same year gtx in to it and it fired right up. I have swapped pulse. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. I just received a replacement for my CDI ignition box that went bad. Out of stock. This rebuilt OEM Bosch CDI ignition control box has 1 year service warranty. Scanning all available deals for Yamaha Cdi Box shows that the average price across all deals is $44. Has anyone tried the Fireplug CDI's. For the most part, there are 2 types of ignition systems in use today (or variations of them): Induction ignition (TCI=Transistor Controlled Ignition) or CDI ("Capacitive Discharge Ignition"). I get a Yellowish/blueish, but not BRIGHT blue spark. You've got something else going on like, perhaps, a loose connection at the reverse switch, at the coil, from the stator to CDI or at the CDI connectors / wires, or a bad PB switch or short along the green/yellow PB switch wire to ground - that's being affected by vibration at a particular RPM. They typically come in two flavors, a 5-pin version which gets its power from the magneto source coil and a 4-pin version which is powered by the 12v system and doesn't require a source coil input. But I have been distracted by the siren song of the 2007 ML320 CDI with it's AWD. 12618020 Delphi Electronics & Safety ECM ECU PCM Stamped: 862517M071791RPP. I have a $50 gift cert to JSS that alex hooked me up with, so I plan on getting a CDI done to atleast have a spare. CDI Box HP for Yamaha YFM 660 Raptor 2004-2005. Outboard motors are designed to provide years of trouble-free operation, and nothing spoils a weekend outing like one that will not run properly. I also seen the aftermarket CDI box for like 55--60 bucks. Hello everyone, I recently bought a orange cdi box from scrappy dog scooters that supposedly: "un-limits the rev's and gives you an advanced timing curve" Last night I put it on and it felt. 9 15 25 35 HP 1 YEAR WTY!. Then put on a bunch of silicon, install it in the project box, and screw it in place. 00 Add to cart; POINTS & CONDENSER TO FIREPLUG CDI CONVERSION MODULE Read more. I really need a new assembly, but I'm gonna wait till I can afford to buy. Now I get no spark. This created a rough idly and a motor that would not plane off. after testing everything i have come to the conclusion that I have a bad cdi box. Fluke Multimeter with CDI #511-9773 Peak Adapter, (or CD-77) CDI #511-9701 Battery CD Tester: CDI #511-9710 Trigger Tester: CDI #511-9766 Spark Gap Tester: Jumper Wires: A Large proportion of the problems with the battery CD units are caused by low battery voltage or bad ground connections. This is the ultimate guide to the modern motorcycle CDI unit. Unplug the stock ignition - the small tabs must be pressed in the pull the plug out. 3) Ignition coil,disconnect from CDI if possible,measure resistance to ground of primary,should be a few ohms,measure secondary resistance to ground. up for auction is the ingintion cdi box off of a 1979 kawasaki invader 440. It ran fine before I started the rebuild - no ignition problems. If you find voltage at the stator and not the trigger replace the trigger and vice versa. I tried to get the bike to act up in front of the mechanics when it started but of course it worked great. The bad part is that you have to cut the box apart with a dremel or something and then the board is sealed with either rubber or epoxy resin which you would have to remove. Hello again Thanks for the answer for my last question. Make an offer!. It will be expensive at first, but you can test a coil, you can test a stator, but a CDI is something you can't really test. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. CDI Box HP for Yamaha YFM 660 Raptor 2004-2005. 5uf), and project box and any parts that the technician found defective. The engine started and then the CDI box smoked. You will probably love you bike once it is working. I have read that some of my symptoms are similar to a bad cdi and the guys where I work are guessing the same. We live in northern MN. Jun 26, 2017 CDI Electronics Supports the 2017 National SkillsUSA Competition Jun 28, 2016 CDI Electronics Announces New Lower Pricing for Ficht EMM Repairs May 2, 2016 How to Video: Stop Circuit Troubleshooting. Then order from Mouser the SCR , capacitor (1. now as far as I understand the C 200-220-250 CDI models all use the same engine make the om651, but they all have varied tune specs, for example C 220 cdi with 169 HP and the C 250 cdi with 204 HP. Modern Electronic Ignition Modules. Another symptom of a bad or failing fuse box is loose fuses. Checked the voltage at the ignition coil, it was 0. For what it's worth, this sounds more like a bad fuse box than a CDI, the fuse boxes on these bikes are known to develop cracks in the solder joints. Digital CDI and hi power stator improve throttle response, low RPM torque and overall engine power while smoothing power delivery. Specificly on Battery EFI sleds check the 2 realys on the back of the ECU. I have heard of the banshee cdi boxes just failing but then the bike doesn't run. As a result I appear to have fried some of the components in my Streetfire CDI ignition control box. But I have been distracted by the siren song of the 2007 ML320 CDI with it's AWD. Found out that is bad. The box does work in place of factory box. An additional discount is available for 2 items. Riverwalk Casino • Hotel is located in historic Vicksburg, Mississippi. Plug you cdi in another bike. A CDI won't make it run crappy, it will either work or not work. Running ok with the spare CDI Box. This created a rough idly and a motor that would not plane off. The materials and methods utilized in our processes significantly exceed common marine standards. Cdi box question So I'm like 99. Like the generator stator, it is used to charge the battery, but the stator also has a source coil mounted on it that provides the needed current to feed the CDI box. if you need the ohm specs for the stator test let me know. But I have been distracted by the siren song of the 2007 ML320 CDI with it's AWD. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. > Does anyone know if cdi boxes can be repaired and who does it. Jump to Latest Follow All signs at this point are making me think the CDI box must have gone bad. Warranty Disclaimer - all Ski-Doo CDI boxes are tested twice to ensure quality. Fits 50cc 70cc 90cc 110cc 125cc Horizontal Engine. I touched the wires to the ends of a "Double A" battery observing polarity. Sep 28, 2014 #1. If there IS NOT continuity the CDI is bad. I just hope it's a good one. Push the tab down and the pin will release. Hey guys, I have an 85 vt500c which has bad CDI boxes. The stator fails regularly. Digital CDI and hi power stator improve throttle response, low RPM torque and overall engine power while smoothing power delivery. CDI test; Honda CX500 CDI test procedure guide. My cdi/ecu/computer unit was hot. It should be noted that MOST CDI failures are simply working or not (go or no go), so if the bike will run occasionally and other times it won't, the CDI may not be the problem, but if it flat will not run and everything else checks out OK, it probably is the CDI that is bad. New CDI Module Box for 249cc Honda NX250 Motorcycle 1988-1990. Big Gun Rev Boxes are an easy plug-n-play installation. CDI parts specifications of CD motorcycle by Working Principles 1 year ago 10 minutes, 51 seconds 50,868 views Download 5. CDI Box for Yamaha YXR700 Rhino 08-11 By Procom. Outboard motors also often use CDI boxes, with some models of boats including CDI in their names. Discover over 593 of our best selection of Cdi Box Yamaha on AliExpress. 5) Engine Kill Switch. Be sure the plugs are the correct heat range also. Your original CDI Unit will need to be sent in first for repair. com and here is his answer. #5 ScEd, Jan 28, 2008. Even so, I did some research on line and got a little more in formed on the CDI box and I'm comfortable with the diagnose. I prefer to use the original CDI, however I also make the prototype 2 for backup. Price: US$129. This morning I needed springs and somehow that moved on to a programmer being over nighted to us. Match up exactly with original equipment in highest fitness, just replace and ride again, simple to put in. i have seen cdi's function good then crappy, just run like crap. I'm still confused as to why I can get a solid blue spark on the plug when grounded to the blockand have the box be bad. This unit comes pre-programmed with 10 Performance Fuel & Spark timing maps. Used (normal wear), Does anyone have a 03-07 polaris predator 500 i could test my cdi box on? I have no spark on my bike and am trying to diagnose what part is bad. Currently, there are 0 users and 1 guest visiting this topic. Just got mine running it had great spark,fresh rebuild,new kill switch,no issue getting fuel and would only fire 1 time when you kicked it over no matter what i did even spraying ether in it. No tapping 0 spark tapping very intermitten spark. On average, CDI manufactures 625 million pounds (283,495 metric. When problems do arise with the ignition. I have gone through everything and expect a bad CDI. that there stage 3 would work GREAT with that setup. The tester can be constructed in a plastic or wooden box. A capacitor discharge ignition box (CDI) box is used in motorcycles, turbine-powered aircraft, outboard motors, and some cars. Currently, there are 0 users and 1 guest visiting this topic. I had exactly same issues with my 600. Sometimes, a bad CDI does not cause sparks at all. a stator will make the engine cut out or give you no spark. Select your switch box for 3 cylinder mercury outboard motor. The fuse box is located on the driver's side of the instrument panel, behind the cover. That's good to know I can still get spark with failing CDI. i will combine shipping to save you money on multiple purchases. The OEM regulator/rectifier is a commonly failing part. QMB139 50cc/49cc Package Included: 1 x CDI Ignition. Then order from Mouser the SCR , capacitor (1. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. The repair I do corrects a defect in the CDI box that was caused by the factory. So, it's not so much that something *bad* will happen, but rather that *nothing* will happen. position check for continuity from the green CDI wire, to ground. In most cases a CDI will just plain fail and thus no spark, but I have seen one or two that would give good spark for starting, but would not allow the engine to rev. Replacement CDI Box quantity. Replaces: 18495A4, 18495A5, 18495A6, 18495A8, 18495A11, 18495A13 Troubleshooting. Such a crack could cause resistance, resistance causes heat, heat causes metal expansion, expansion causes loss of electric conductivity, loss of electric causes bike to stop. One thing I did notice was the new CDI box was smaller (about 1/2″ shorter and 1/2″ narrower) The CDI box is a 6 pin rounded type connector. Ignition Box Output: Capacitive discharge. As SOON as I put the new CDI on, the plug was throwing bright blue sparks and I knew it would run judging by how much black unburnt fuel came out of the muffler from pedaling so hard to try to get it to crank last time. Discover over 593 of our best selection of Cdi Box Yamaha on AliExpress. Oh, and welcome to the forum. Digital CDI is mapped at a lower RPM for easier starting. For the most part, there are 2 types of ignition systems in use today (or variations of them): Induction ignition (TCI=Transistor Controlled Ignition) or CDI ("Capacitive Discharge Ignition"). A bad cdi, will cause no spark if its completely bad, but if its going bad can cause misfires, random stalling and rough running, like alot of backfiring and stuff. FIREPLUG ARC CDI 76 MERCURY Sno-Twister KOHLER RLC / THUNDERBOLT $ 175. TC-Motor 12V AC Racing Adjuster Ignition CDI Box For GY6 50cc 125cc 150cc Moped Scooter ATV Quad For Tomberlin Crossfire 150 150R Go Kart Cart For Spiderbox Yeardog GX150 For Hammerhead Twister 150 3. As for the CDI box it is integrated, As in circuit board. check the CDI ground wire,it is located near the temp plug sensor,it come from the box side than goes to the right side of the carb's rack,mine was not a good one,and was always cutting off the engine under hard accaleration at WOT,taked mine time to find out,even after many jetting plug check. I am only looking at 2007 ML320 CDI's. A factory CDI is around $145, and I found a "Big Gun" rev box on Amazon for $114 shipped. Big Gun Rev Boxes are designed to increase your RPM limit by approximately 1,000 RPM depending on the model of your machine. The Black with red stripe (CDI charge wire) can be anywhere from 50~100 volts to ground when cranking, but will still charge the CDI enough to spark all the way down to 10 volts. What insight can forum members give me on this issue. I get a Yellowish/blueish, but not BRIGHT blue spark. The Bad Attitude CDI igniter is a replacement igniter that fits all Kawasaki 650 models except Jet Mate. If there is continuity, the ignition switch is bad. Internal resistance of TCI coil doesn’t work with CDI boxes. I prefer to use the original CDI, however I also make the prototype 2 for backup. Rules for testing 'black box' electronics: Check the goes-intos and goes-outas. WARNING: HIGH VOLTAGE! DISCONNECT THE BATTERY BEFORE INSTALLING OR SERVICING ANY IGNITION SYSTEMS COMPONENTS. In addition, Big Gun's Rev Boxes are remapped with a built-in timing curve which provides noticeable horse power and torque gains. Reviewed by ferdinando (Rainy River, Canada), reviewed for REVOLUTION-PRO ATV Speed / REV Limiter CDI Box for Arctic Cat TRV 700 H1 EFI Cruiser - Tuesday, 4:31 PM rev tuner to my TRV 700 arrived fast in good shape and after two concecutive failed attempts to wire it up the the CDI, with the help of Ron, it works as it was supposed to. Set Descending Direction. Even those aftermarket racing cdi are vulnerable to failure. If the packs lose ground, internally or externally, the packs manufactured by other sources usually have severe damage to the bias circuit and need to be replaced as a set. 13 ohms Secondary 3800-5800 ohms The manual says to do the teast with the ohm meter on x1 scale for the. com We provide a great custom built (in Michigan) product at a fair price and are truly interested in solving vintage ignition problems, not just pushing product. If I knew what the map did, it would help. pietcard CDI ignition box - 2041. You need to define a new qualifier and annotate it with your producer method. Out of stock. CDI Box HP for Yamaha YFM 660 Raptor 2004-2005. Then put on a bunch of silicon, install it in the project box, and screw it in place. Rick's Motorsport Electrics has been providing stators for over 30 years. ATV 300 Utility/DVX 300 2011 Offroad Vehicle pdf manual download. 7 out of 5 stars 30. There is healthy voltage at terminal 15 at the CDI box when the key on and cranking. If it sputters or misses on the top end (fuel delivery is good, and no air leaks), it is likely your CDI, Stator, Flywheel, Ground Connection, Wire Harness or Coil…from my experience in that order. The green wire had some sporadic continuity between the sheild and center wire. An additional discount is available for 2 items. Increase ignition energy intensity for easy starting and smooth riding. Unfortunately, the CDI unit cannot be tested with a multimeter so the process of determining if a CDI unit is bad comes down to swapping it out with a known good unit. So i have been working on an engine swap to get the bike in good riding condition again. I'm having a hell of a time finding a replacement for a reasonable price. after so long trying to find out what went bad on my cart I finely borrowed a CDI unit from a friend who has a cart just like mine, and it started right up. The general partner, unless that person is also a limited partner, need not be considered in determining whether a limited partnership is a qualified institutional buyer for purposes of Rule 144(a)(1)(v). My new dyno runs are 10 to 15% lower but the curves look the same as before. Replacement CDI Box $ 8. We have a huge inventory of used Honda parts and salvage Honda motorcycles to be parted out. position check for continuity from the green CDI wire, to ground. disconnect these 2 wires from the wire harness. after testing everything i have come to the conclusion that I have a bad cdi box. look at the 2 prong plug on the cdi (they have 2 plugs, one with capacity for 2 wires, and one with 4 wire capacity). It is G47 type. High Performance CDI Box for Yamaha YFB 250 Timberwolf / YFM 250 Bear Tracker 1994-2000. Some CDIs just die others will start to go bad and will not allow it to rev past a certain point some will all of a sudden be to retarded or to advanced. The CDI is not easy to diagnose because the observable symptoms of a faulty CDI box can lead to different directions. Keep in mind that most dealers don't accept returns on electrical parts, so be sure the part you order is to blame, otherwise you could be stuck with a brand new $300 ignition part, such as a CDI box, and a sled that still won't run. What would make me spend an extra $26 on the Black Rhino box? Not trying to be a d!ck, just looking at the options. Do you remember what supplier or brand you used. Also, the label on the CDI box on my Speedfight said AEC400. item 5 06 - 09 Suzuki M109 VZR1800 CDI ECU ECM Igniter Ignition Box Computer OEM B5579 - 06 - 09 Suzuki M109 VZR1800 CDI ECU ECM Igniter Ignition Box Computer OEM B5579 $215. I dicked around the the carbs for months until someone suggested that I try a different CDI. I took it back and it was the CDI box that was bad which made my plugs go bad again. This morning I needed springs and somehow that moved on to a programmer being over nighted to us. The CDI really cannot be checked with certainty, best to replace with a known good OEM. Increase your RPM limit by approximately 1,000 RPM while advancing the timing for a. Then put on a bunch of silicon, install it in the project box, and screw it in place. 2 ohms Secondary 10. You really do not know if it is your CDI, some of the symptoms are also caused by the variator and or just heat and or lack of fuel. Running ok with the spare CDI Box. SXS CDI Digital Ignition Box 85 KTM SX 03-17, Husqvarna 85 2014-2017 KTM is now offering a high performance CDI to be used in combination with the SXS range of exhausts on the KTM SX 85. But I can only do half throttle the idle starts bouncing. this CDI box works with the puch e50 cdi unit! and the minarelli cdi unit! each cdi box comes with a little paper that says where the wires go, in spanish of course. Both systems use a sensor (discussed above) to trigger a transistor switch (which has replaced the points). The reason I think the cdi is bad is that i have to hook up my new stator backwards in order to get fire at the spark plug. Troubleshooting CDI Systems While the CDI box was an obvious choice among industry leaders, there are numerous problems that can stem from a faulty system, like misfiring, dead cylinders, tachometer issues, backfiring and rev consistency. The CDI connector wires are in the correct order in the connector and connections are good. 18495A22, 18495A32 CDI Electronics 114-7778 114-7509 114-4953-32 Switch box for outboard motors. On average, CDI manufactures 625 million pounds (283,495 metric. But it will start back up immediately if you pull the clutch and hit the starter. The current is stored in the capacitor (a capacitor is a little like a battery) until it is ready to be sent to the spark plug to create the spark. If you had a CDI box die on you, what were the symptoms? was anything else bad too? Did you end up replacing the box and a set of coils or the box and a new stator? When the CDI box died, did the plugs still spark a little? Was there big blue spark (usually asociated with bad coils)? Did all spark stop? I hear of a lot of bad stators and coils. after so long trying to find out what went bad on my cart I finely borrowed a CDI unit from a friend who has a cart just like mine, and it started right up. Even if it does check out ok, sometimes the MPEM can fail when under operating conditions so take that into consideration when diagnosing problems. then run fine for an entire day. They typically come in two flavors, a 5-pin version which gets its power from the magneto source coil and a 4-pin version which is powered by the 12v system and doesn't require a source coil input. A CDI charges a capacitor and then discharges the capacitor to make a spark. Then order from Mouser the SCR , capacitor (1. Make an offer!. Outboard motors are designed to provide years of trouble-free operation, and nothing spoils a weekend outing like one that will not run properly. I just find it hard to believe that 75% of bad CDI's can be repaired this way - just my opinion. Turbo Diesel. I didn't need anybody to tell me that. What insight can forum members give me on this issue. Warranty Disclaimer - all Ski-Doo CDI boxes are tested twice to ensure quality. The Hot Shot CDI ignition boxes deliver a hotter spark and advanced power curves. This unit will remove the factory rev-limiter and features a high output coil. Arctic Cat Oem Cdi Box 3530-040. I'm searching and I was wondering if anyone knew if I could use a CDI box from other year shadows? I have a feeling I can only use '85 and '86 but I am not sure of that. A bad CDI would cause the quad not to start, but it is not necessarily the issue. when a CDI box goes bad, they just go bad and nuttin' you can do but replace it Try freezing it, then plug it into the system real quick and see it it makes any diffrence. A quick check to see what is going on in the engine is to open the throttle all the way and kick/crank the engine over at least 10 times. Running ok with the spare CDI Box. Ignition Coil -- The function of the ignition coil is to step up the voltage of the discharged current from the CDI, and send it to the spark plug. In most cases a CDI will just plain fail and thus no spark, but I have seen one or two that would give good spark for starting, but would not allow the engine to rev. I have gone through everything and expect a bad CDI. Even if it does check out ok, sometimes the MPEM can fail when under operating conditions so take that into consideration when diagnosing problems. this box has a retarding curve for keeping things cool while you're blasting*** 80 watts of lighting power!! run a panini press off this bad boy! perfecto upgrade for many bikes of course, the stator mounts are the same for tomos, puch, some sachs, some batavus, etc. The trigger/stator and timing curve might have something to do with it. That's why it is ambiguous. checked ohms for stator i got 44. Having appropriate motorcycle accessories can suggest the distinction between a miserable experience on a bike and one that is enjoyable and satisfying. 95 from ebay. Simply locate and remove the stock CDI, and plug the. The CDI box checked good. I have read that some of my symptoms are similar to a bad cdi and the guys where I work are guessing the same. Some of our more popular models include all years of Goldwing, Shadow VT600 and VT1100, CBR600, CBR1000. Unfortunately, the CDI unit cannot be tested with a multimeter so the process of determining if a CDI unit is bad comes down to swapping it out with a known good unit. Maintenance on these engines is relatively straightforward, and many of them sit for an entire off-season without being started. This can be done with a sharp narrow tool like an ice pick or stiff paper clip. The CDI can short out and the wires do look very bad, I suspect they grounded out on the frame. Reviewed by ferdinando (Rainy River, Canada), reviewed for REVOLUTION-PRO ATV Speed / REV Limiter CDI Box for Arctic Cat TRV 700 H1 EFI Cruiser - Tuesday, 4:31 PM rev tuner to my TRV 700 arrived fast in good shape and after two concecutive failed attempts to wire it up the the CDI, with the help of Ron, it works as it was supposed to. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. TC-Motor 12V AC Racing Adjuster Ignition CDI Box For GY6 50cc 125cc 150cc Moped Scooter ATV Quad For Tomberlin Crossfire 150 150R Go Kart Cart For Spiderbox Yeardog GX150 For Hammerhead Twister 150 3. A CDI charges a capacitor and then discharges the capacitor to make a spark. This created a rough idly and a motor that would not plane off. 5) Engine Kill Switch. now make 2 short lengths of wire to use as a jumper wire. Manufactured by Rick's Motorsport Electrics. The trigger coil tells the black box when to trigger the spark. XP1000 piss poor quality, but loaded with fun! :bike4: Save Share. Honda Cdi. Price: US$149. CDI Box HP for Yamaha YFM 660 Raptor 2004-2005. The current is stored in the capacitor (a capacitor is a little like a battery) until it is ready to be sent to the spark plug to create the spark. can someone help me please? my cdi is mounted on side of coolant jug, i think it has been relocated. The Procomp PC6AL-2 is the most powerful cd ignition of its type available. it is possible to ohm test the cdi, while this is not definitive as to good or bad, i did fix a 750ss earlier this summer, going downt he usual rout with these the stator and coil was rebuilt to no avail, did ohms test on the cdi and it had several reading that were supposed to be in the kilohms tha read in the megohms. They found a CDI box at a salvage yard in Georgia and it's on it's way. Buy Cdi Box on eBay now! Dasa Full. 02-12-2018, 02:26 PM #2. Observe the engine. Fit the CHIP Express™ digital diesel tuning box for more torque too. CDI or Igniter box repair Has anybody figured out a good way to remove the epoxy or whatever they use when they make a CDI or Igniter box so you can replace a faulty part inside? I have an old igniter from a motorcycle and from what I researched, the capacitor is what usually fails in them. CDI parts specifications of CD motorcycle by Working Principles 1 year ago 10 minutes, 51 seconds 50,868 views Download 5. Please contact with any questions. A factory CDI is around $145, and I found a "Big Gun" rev box on Amazon for $114 shipped. #5 ScEd, Jan 28, 2008. these are roughly. 13 ohms Secondary 3800-5800 ohms The manual says to do the teast with the ohm meter on x1 scale for the. 00-6 Wheel Tire Tubeless Mini Pocket Scooter Go Kart Mini Atv Bike. 50 deals were found for Yamaha Cdi Box. Your original CDI Unit will need to be sent in first for repair. You know if the CDI is bad by process of elimination. Unbeknownst to me, it had a bad second gear. The battery could be bad or maybe a short, occasionally I use a 15W solar panel to charge the battery. Not sure how that works exactly, but its possible. (Our new regulator/rectifier has been completely redesigned with a super heavy duty rectifier bridge. You cannot test the CDI. Capacitor discharge ignition (CDI) or thyristor ignition is a type of automotive electronic ignition system which is widely used in outboard motors, motorcycles, lawn mowers, chainsaws, small engines, turbine-powered aircraft, and some cars. You may also like CDI Box For Yamaha YFM 400 Kodiak 400 2000 2001 Repl. CDI refers to a specific type Ignition System type, in this case ‘Capacitor Discharge Ignition’. stock switch boxes, and 9,000-9,800 ohms on racing switch boxes. Maintenance on these engines is relatively straightforward, and many of them sit for an entire off-season without being started. Problem might be down at the stator, I've seen some bad coils, connections, and weak flywheel magnets down there affect spark quality on older sleds. Your original CDI Unit will need to be sent in first for repair. i have seen cdi's function good then crappy, just run like crap. Replacement CDI Box quantity. All wires good no shorts or breaks Pickup coil Ohm tested good Cam sensor ohm tested good All safety. I’m positive that’s what’s wrong because I swapped the one out of my same year gtx in to it and it fired right up. This video shows how to check for blown fuses in the engine bay of your 2005 Mercedes-Benz E320 CDI 3. Arctic Cat Electrical Testing. I then heard a buzzing sound like electronics burning up. I may go that route. Increase ignition energy intensity for easy starting and smooth riding. A weak or absent spark is a symptom of problems occurring within the CDI unit or the ignition system. OEM # 420265820. i have never encountered a actual bad cdi, so naturally i was suspicious. Is there anybody out there that would know where I can find one. (Our new regulator/rectifier has been completely redesigned with a super heavy duty rectifier bridge. *OE replacement CDI module. checked ohms for stator i got 44. Over time of pulling that connector apart & pushing it back together on the CDI box, the male pin down inside the box can come loose from its connection, the workings inside the CDI & after that theres nothing to do but get. In most cases a CDI will just plain fail and thus no spark, but I have seen one or two that would give good spark for starting, but would not allow the engine to rev. For what it's worth, this sounds more like a bad fuse box than a CDI, the fuse boxes on these bikes are known to develop cracks in the solder joints. Outboard motors also often use CDI boxes, with some models of boats including CDI in their names. The ARC 2's intelligent spark profiling minimizes delay between uses. CDI can be as talked about above,---the stickler is when one goes bad and the timing is way advanced and it fries a piston. It requires few parts and is very easily assembled. The CDI is a rectangular black box located under the center of the rear fenders, just forward of the grab bar and seat latch. You would have to change the coil too…. Bill, 88 Blue Hawk (bike #39), 89 Red Hawk, FZ-09. 5 Voltage Drop Measurement Start by using a good digital auto-ranging voltmeter capable of reading 1/10th of a volt. bad cdi ? - posted in Mach Z / Mach 1 / Formula III Triples: I started my 96 mach z warmed it up and shut it off. View and Download Arctic Cat ATV 300 Utility/DVX 300 2011 service manual online How to test a cdi box arctic cat. Like I said, once the bike gets warmed up I feel like the box is failing. I merged your two threads together, they are still basically the same subject, in the future, just go ahead and add to your first thread unless it is a completely different issue. I then heard a buzzing sound like electronics burning up. can't really think of anything else. Reviewed by ferdinando (Rainy River, Canada), reviewed for REVOLUTION-PRO ATV Speed / REV Limiter CDI Box for Arctic Cat TRV 700 H1 EFI Cruiser - Tuesday, 4:31 PM rev tuner to my TRV 700 arrived fast in good shape and after two concecutive failed attempts to wire it up the the CDI, with the help of Ron, it works as it was supposed to. I’m positive that’s what’s wrong because I swapped the one out of my same year gtx in to it and it fired right up. To install the Dynatek CDI, make sure you turn key to off position and remove the negative battery cable. What Does a CDI Box Do? Credit: Commodore Gandalf Cunningham/CC-BY-SA 2. In most cases a CDI will just plain fail and thus no spark, but I have seen one or two that would give good spark for starting, but would not allow the engine to rev. As a member, you can post in our forums, upload your photos and videos, use and contribute to our downloads, create your own member page, add your ATV events, and even start your own ATV club to host your own club forum and gallery. My new dyno runs are 10 to 15% lower but the curves look the same as before. Then order from Mouser the SCR , capacitor (1. Replaces: 18495A4, 18495A5, 18495A6, 18495A8, 18495A11, 18495A13 Troubleshooting. They typically come in two flavors, a 5-pin version which gets its power from the magneto source coil and a 4-pin version which is powered by the 12v system and doesn't require a source coil input. squirrelman , Jul 25, 2009. Its 189mJ to the coil per spark is the highest of any rev box. stock switch boxes, and 9,000-9,800 ohms on racing switch boxes. I work at Action Powersports in Litchfield. being the stock box used is 130 or more and five hundred at suzuki its not a bad idea he said it has four or so settings for like drag street super street high performance street he also sid it plugs right into the harness. Honda Cdi Box Ignitor 2006-2014 Trx680 Fa Fga 38770-hn8-b41 Genuine Oem. CDI box Feature: Fits: GY6 50cc-150cc 139QMB,. Increase ignition energy intensity for easy starting and smooth riding. Symptoms of blown fuses include lights, stereo, that stop working on your 2005 Mercedes-Benz E320 CDI 3. A bad voltage regulator sometimes is caused by a shorted out field rotor that is drawing too much current from the voltage regulator. I took it back and it was the CDI box that was bad which made my plugs go bad again. Are they any good? Sled is 100% stock, and would like to keep it that way but having trouble finding "GOOD" stock CDI. Started on a boost yesterday but wont do that anymore. Keep one in a box to use as a test box. but that's why I am asking because I dont know. not many like 5 times total. can't really think of anything else. Upcoming events. 5 in stock. Send me your bad Arctic Cat 3004-409 CDI Module and I will repair and return to you. The result is more power, better power, easier starting and ultimately faster lap times. it took us a while to figure it out. looking for some input from everyone who has had to replace a cdi, how did you know that was the specific issue that was bad, these chinese scoots dont have the best wiring so my next attempts will be to replace all the connections between everything for the engine to run with higher quality tighter connecting plugs. xr250 electrical problems (turns out to be a bad CDI box) 2LateIWon/Organized Chaos CDI BOX: AC vs DC CDI unit testing. High Performance CDI Box For Honda TRX 300 / TRX300 FW Fourtrax TRX300FW 1998-2000 OEM Repl. I would also suggest that you check all the wires for more places like that. How to assess the Honda CX500 CDI stator Before using this site please read the site disclaimer. High Performance CDI Box for Yamaha YFB 250 Timberwolf / YFM 250 Bear Tracker 1994-2000. Long story short, the 'goal' here is to. Sorry to chime in so late. Same thing happened to my 2006 DS250. Want More then likely you have a bad CDI Box look on ebay for one Jul 17, 2014 | ATVs. Has anyone tried the Fireplug CDI's. Maintenance on these engines is relatively straightforward, and many of them sit for an entire off-season without being started. I just did an ohm test on my ignition coil and here is what the readings were. This problem is somewhat mysterious, as the ski was running fine then the engine kill button was pressed with the engine at high rpm. motorcycle cdi unit testing on. bad luck synonyms, bad luck pronunciation, bad luck translation, English dictionary definition of bad luck. 99 from ebay while the highest price is $144. 9 15 25 35 HP 1 YEAR WTY!. Holographic glass tiles custom designs, elite, exotic, amazing rainbows of light trapped in glass. No tapping 0 spark tapping very intermitten spark. A CDI box is essentially the brains of your ignition system, and while they may be like batteries in the storage of energy, they have the ability to release that energy in an instant rapidly. You've got something else going on like, perhaps, a loose connection at the reverse switch, at the coil, from the stator to CDI or at the CDI connectors / wires, or a bad PB switch or short along the green/yellow PB switch wire to ground - that's being affected by vibration at a particular RPM. What would make me spend an extra $26 on the Black Rhino box? Not trying to be a d!ck, just looking at the options. If it reads 150 ohms or so then your wiring between the stator and the CDI is bad. 162 results for yamaha rhino cdi Save yamaha rhino cdi to get e-mail alerts and updates on your eBay Feed. I have a 99 rm 125. The hall sensor detects changes in the magnetic field and sends a signal to the CDI box via a wire. Pretty rare one would be intermittent. It was originally developed to overcome the long charging times associated with high inductance coils used in inductive discharge ignition (IDI) systems. Keep one in a box to use as a test box. Posted: 12:03 - 13 Sep 2013 Post subject: 5-wire CDI bike wiring diagram: I decided to redo the wiring, which turned out to be a bad plan, because for some reason I can't get the thing to work again. Another symptom of a bad or failing fuse box is loose fuses. The black wire with white stripe, is the main ignition wire & where it connects to the CDI box could be the problem. 94-02 400cc models Part #: IPO6002. Specificly on Battery EFI sleds check the 2 realys on the back of the ECU. This video shows how to check for blown fuses in the engine bay of your 2005 Mercedes-Benz E320 CDI 3. (Actually CDI boxes) (Read 186 times) 0 Members and 1 Guest are viewing this topic. last but not least similar issues with the thumb throttle safety switch. Here it is! Same form factor and connections as a stock Tomos A55 box, this one has no rev limits! Just take your old box off, and pop this one on. I have purchased a DVA to test the CDI unit, but I cannot find any specifications to tell me what voltages to be looking for, or which terminals to test. Increase ignition energy intensity for easy starting and smooth riding. Motorcycle ignition are subjected to failure due to many reasons. I told him that all the CDI s listed on eBay have pigtails coming out of the boxes, but he claims his 920 is diferent. 00 Add to cart FIREPLUG CDI for 1971~75 KAWASAKI F5, F7, F9 Motorcycles $ 185. Add to Cart. 1) Power 2) Ground 3) Pulse Sensor 4) Exciter Coil (Flywheel) The Magnets hardly ever go bad. Test and replace when it tests bad. The CDI is a direct bolt-on with no modifications. Be sure the plugs are the correct heat range also. It is manufactured using high-quality materials, to the same specifications as the original part. It will be expensive at first, but you can test a coil, you can test a stator, but a CDI is something you can't really test. He changed the CDI box and changed the plugs again and he just called me and said it seemed like the CDI box went bad again and it was doing the same thing to him. Your new problem sounds like maybe an ignition coil. But, assuming that you have checked everything else, and you know that the CDI box is the problem, we have the replacements that you’ll need. If you had a CDI box die on you, what were the symptoms? was anything else bad too? Did you end up replacing the box and a set of coils or the box and a new stator? When the CDI box died, did the plugs still spark a little? Was there big blue spark (usually asociated with bad coils)? Did all spark stop? I hear of a lot of bad stators and coils. Joined Apr 6, 2011 · 991 Posts. That would be the quickest way to check if the CDI box is bad. High Performance CDI Box For Honda TRX 300 / TRX300 FW Fourtrax TRX300FW 1998-2000 OEM Repl. I work at Action Powersports in Litchfield. pietcard CDI ignition box - 2041. In addition, this unit offers a re-mapped timing curve which yields a noticeable increase to horsepower and torque over the stock CDI. Unfollow yamaha rhino cdi to stop getting updates on your eBay Feed. Hirth CDI Box I have a friend that has a hirth 2705 and both CDI boxes are bad. Some of the older models also have the Pulser/pick up coil incorporated into the CDI box so maybe what went bad was just the pick up coil part of it. Be careful not to break the plug or pin. (on S-X and late module X-2 remove the electrical junction box cover. Give Gift; Back to Top; Post by sprocket on Apr 12, 2011 17:35:40 GMT -6. The COIL can give weak spark in spite of the spark being triggered by a CDI box. 2009 08-16 Bmw F800gs F800 Oem Lock Set Gas Cap Key Ignition Cdi Box Latches Lot. a stator will make the engine cut out or give you no spark. Have an 08 trx450er. Then put on a bunch of silicon, install it in the project box, and screw it in place. Hey guys, When I was putting on the CDI to the bike, the wire came out. Then order from Mouser the SCR , capacitor (1. Rick's Motorsport Electrics has been providing stators for over 30 years. I have a service manual but it checks out. New CDI Module Box for 249cc Honda NX250 Motorcycle 1988-1990. Regulator/rectifier might be bad, sending too much voltage to the ignition. The stator has a high voltage output in addition to the battery charging output, allowing the inverter box to be removed. The Dynatek ARC 2 CDI boxes are among the best CDI rev boxes available. Then when the parts arrive have the technician install them. The last time the battery was down so I jumped it to a small garden tractor size battery. 50 deals were found for Yamaha Cdi Box. Big Gun Rev Boxes are designed to increase your RPM limit by approximately 1,000 RPM depending on the model of your machine. 5 on the white and black/red wires. Shop the top 25 most popular Cdi Box Yamaha at the best prices!. how to test bike cdi on multi meter. Sometimes, a bad CDI does not cause sparks at all. OEM# 5GH-85540-10-00 Product Description This new cdi box replaces yamaha part number 5gh-85540-10-00 fits 2000 and 2001 yamaha 400 kodiak 2x4 and 4x4 this cdi box is a great replacement for those faulty cdi boxs that has been an ongoing problem on these two model years. *Ready to install.
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